5044 B U Bowman Dr #102  :::  Buford, Georgia  30518

e-mail stedipower@tvss.net   :::  Phone: 678.546.6780

 

Select a problem from the list below to see the possible causes and solutions.

Switch to Refrigerant Troubleshooting Chart

COMPRESSOR TROUBLESHOOTING CHART
Compressor will not run
Compressor noisy or vibrating
High discharge pressure
Low discharge pressure
High suction pressure
Low suction pressure
Little or no oil pressure
Compressor loses oil
Compressor thermal protector switch open



 

Compressor will not run
Probable Causes:Possible Solutions:
1. Main switch openClose switch
2. Fuse blownCheck electrical circuits and motor winding overloading. replace fuse after fault is corrected
3. Thermal overloads trippedOverloads are automatically reset. Check unit closely when unit comes back online
4. Defective contactor or coilRepair or replace
5. System shut down by safety devices.Determine type and cause of shutdown and correct it before resetting safety switch
6. No cooling requiredNone. Wait until calls for cooling
7. Liquid line solenoid will not openRepair or replace coil
8. Motor electrical troubleCheck motor for open windings, short circuit or burn out
9. Loose wiringCheck all wire junctions--Tighten all terminal screws

 


 

Compress or noisy or vibrating
Probable Causes:Possible Solutions:
1. Flooding of refrigerant into crankcaseCheck setting of expansion valves
2. Improper piping support on suction or liquid lineRelocate, add or remove hangers
3. Worn compressorReplace
4. Scroll compressor rotation reversedRewire for phase charge

 

 

 

 

High discharge pressure
Probable Causes:Possible Solutions:
1. Non-condensable in systemRemove the non-condensables
2. System overcharges with refrigerantRemove excess
3. Discharge shutoff valve partially closedOpen Valve
4. Fan not runningCheck electrical circuit
5. Head pressure control settingAdjust
6. Dirty condenser coilClean

 

 

 

Low discharge pressure
Probable Causes:Possible Solutions:
1. Faulty condenser temperature regulationCheck condenser control operation
2. Suction shutoff valve partially closedOpen valve
3. Insufficient refrigerant in systemCheck for leaks--Repair and add charge
4. Low suction pressureClick here to go to the Low suction pressure section
5. Variable head pressure valveCheck valve setting

 

 


High suction pressure
Probable Causes:Possible Solutions:
1. Excessive loadReduce load or add additional equipment
2. Expansion valve overfeedingCheck remote bulb. Regulate superheat

 


 

 


Low suction pressure
Probable Causes:Possible Solutions:
1. Lack of refrigerantCheck for leaks. Repair and add charge
2. Evaporator dirty or icedClean
3. Clogged liquid line filter drierReplace cartridges
4. Clogged suction line or compressorClean strainers
5. Expansion valve malfunctioningCheck and reset for proper superheat
6. Condensing temperature too lowCheck means for regulating condensing temperature
7. Improper TXVCheck for proper sizing

 


 

 

 


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Little or no oil pressure
Probable Causes:Possible Solutions:
1. Clogged suction oil strainerClean
2. Excessive liquid in crankcaseCheck crankcase heater--Reset expansion valve for higher superheat--Check liquid line solenoid valve operation
3. Low oil pressure safety switch defectiveReplace
4. Worn oil pumpReplace
5. Oil pump reversing gear stuck in wrong positionReverse direction of compressor rotation
6. Worn bearingsReplace compressor
7. Low oil levelAdd oil and/or through defrost
8. Loose fitting on oil linesCheck and tighten system
9. Pump housing gasket leaksReplace gasket

 


 

 


Compressor loses oil
Probable Causes:Possible Solutions:
1. Lack of refrigerantCheck for leaks and repair--Add refrigerant
2. Excessive compression ring blow-byReplace compressor
3. refrigerant flood backMaintain proper superheat at compressor
4. Improper piping or trapsCorrect piping

 


 

 


Compressor thermal protector switch open
Probable Causes:Possible Solutions:
1. Operating beyond design conditionsAdd equipment to facilities so that conditions are within allowable limits
2. Discharge valve partially shutOpen valve
3. Blown valve plate gasketReplace gasket
4. Dirty condenser coilClean coil
5. Overcharged systemReduce charge

 

 

PHONE:   (678) 546-6780      FAX:   (678) 546-6782

Technical Support
tech@tvss.net 

Stedi-Power, Inc.
5044 B U Bowman Drive,
Suite 102
Buford GA 30518

General Inquiries
help@tvss.net  

 

 

           



Stedi-Power, Inc
5044 B U Bowman Drive #102
Buford, Georgia 30518
PHONE: (678) 546-6780

Last Updated: 07 Jun 2004
©1997-2004 Stedi-Power, Inc.
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